Small Automatic Inner Surface Hardfacing Cladding Machine For Pipe Cylinder
The core function of surfacing equipment is to repair and strengthen workpieces by fusing a layer of alloy material with special properties onto the workpiece surface. It can restore the original dimensions of worn, corroded, or out-of-tolerance parts, and significantly improve the wear resistance, corrosion resistance, and high-temperature resistance of the workpiece surface, thereby greatly extending the service life of critical components.
Description
I.Working Process Vedio for your reference
Automatic Internal Bore Cladding Welding Machine | Rotating Torch & Workpiece Welding
II.Key features of cladding machine
- PLC program contro systemis adopted for welding control to realize the completion of complex tasks, and the human-machine interface is frendy and intuitive with stable control.
- The dilution rate can be controlled between 5% and 10% to ensure the stability of the weld overlay alloy's performance.
- A servo motor drives a precision transmission mechanism to ensure smooth and reliable operation.
- Widely used for the repair of pipes, cylinders, flanges and other workpieces.
- Argon gas protection technology is used to prevent oxidation of the molten pool and reduce pollution.
III.technical Parameters of Cladding machine
| Workpiece Diameter | 40-200mm |
| Workpiece length | 1mm-1000mm |
| Workpiece thickness | ≥5mm |
| Welding process | TIG |
| Cladding thickness | 3-5mm |
IV.Pictures of Cladding machine
The weld overlay is complete, and the weld formation effect is shown in the real photo 📸
The stability of the equipment can be seen from the weld pattern. Each weld is an "industrial work of art" produced by automated welding.
V.Others Related Cladding Products
VI.About Us
Jinan Haoyu Automation System Co., Ltd. is a welding machinery maker in Jinan China . We have a strong design and technical team and can design and manufacture the machines as customer's requirements. In addition, SUN RISING TRADE PTE.LTD, as the Singapore branch of Jinan HAOYU ,is the global sales and after-sales service representative of Haoyu Automation Group , focusing on the sales and service of high-end welding automation equipment.
Our products mainly include automatic welding machine, robot welding station, automatic pipe cutting machine, automatic material handling equipment, automatic assembling machine, which are used in the areas of automobile, construction, railway vehicle, electric power, shipbuilding, pressure container, petrochemical and house appliances, etc.
More than 21 years experiences in welding field, CE certificated qualification and extreme standard let us keep very competitive in the current market. We will always take the principle and ideal of "Gain fame and position with technique and take sincerity and reputation as the basis" to become the model of support customers before-sales, during-sales and after-sales.
We know automatic welding machine better! Welcome to visit our factory at any time!
VII.FAQ
1.What welding processes does the internal hole surfacing welding machine support?
Internal hole welding machines typically support multiple welding processes, including TIG (Tungsten Inert Gas) welding, hot-wire TIG welding, MIG/MAG (Metal Injection Gas) welding. Different processes are suitable for different materials and operating conditions, allowing users to flexibly choose according to their specific needs.
2.How to choose the right equipment for internal hole welding?
When selecting a welding machine, the following aspects should be considered comprehensively:
- Workpiece parameters: inner hole diameter, depth, material, and weight
- Process requirements: dilution rate, deposition efficiency, weld overlay thickness, and hardness requirements
- Production needs: welding task size, efficiency requirements, and site conditions
- Economics: equipment price, operating costs, and ease of maintenance
- It is recommended to communicate with the equipment manufacturer directly for a customized solution based on the specific workpiece.
3.Can internal hole welding machines be customized?
Yes. Internal hole welding machines are typically customized based on the specific dimensions, material, and process requirements of the customer's workpiece. Equipment manufacturers can configure different welding torches, wire feeding mechanisms, control systems, and auxiliary functions (such as preheating devices) as needed to ensure a precise match between the equipment and production requirements.
4.How to adjust the current and voltage for internal hole welding?
- Excessive current: Too much penetration may lead to excessive dilution of the base metal or even burn-through of the workpiece.
- Insufficient current: Insufficient penetration results in weak bonding between the weldment and the base metal, easily leading to incomplete fusion defects.
- Insufficient voltage: High weld bead, potentially with undercut on both sides.
- Insufficient voltage: Flat and wide weld bead with uneven edges, accompanied by significant spatter.
- It is recommended to determine the optimal parameter combination through trial welding based on the type of weldment and the workpiece thickness.
5.Is the operation of internal hole welding equipment complicated?
Modern internal hole welding machines generally adopt PLC digital control systems and touch screens, featuring a user-friendly interface. Operators only need to set workpiece parameters on the touch screen, and the system can automatically match the welding process, achieving automatic centering and welding. Some machines also support remote control operation, greatly reducing the difficulty of operation.
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