Automatic TIG Internal Bore Cladding/Overlay Machine
Automatic TIG Internal Bore Cladding/Overlay Machine I.Overview Our TIG internal bore welding machine is a highly automated welding device designed specifically for the inner walls of various pipe fittings, valves, and pump bodies. This system integrates advanced TIG technology, enabling the...
Description
Automatic TIG Internal Bore Cladding/Overlay Machine
I.Overview
Our TIG internal bore welding machine is a highly automated welding device designed specifically for the inner walls of various pipe fittings, valves, and pump bodies. This system integrates advanced TIG technology, enabling the deposition of a high-performance alloy material onto the inner surface of the substrate, significantly improving the workpiece's wear resistance, corrosion resistance, and high-temperature resistance.
II.Technical parameter
Taking horizontal internal pipe cladding machine as an example.
|
Applicable welding length |
Max 1000mm |
|
Applicable welding diameter |
50.8-300mm |
|
Pipe type |
Hollow |
|
Rotation speed |
0.2-2r.p.m |
|
Motor power |
0.75KW |
|
Welding torch lifting range |
According to the max diameter of workpiece |
|
Diameter of wire |
1.2mm-2.4mm |
|
Machine working voltage |
380V 3phase 50hz for welding power |
|
Welding power source |
OTC EP400 |
|
Machine working voltage |
220V single phase 50hz for machine |
III.Main structure
1. Mechanical Motion System: This is the skeleton of the equipment, responsible for precisely controlling the movement of the workpiece and welding torch.
- Welding Manipulator/Platform: Used to mount and precisely move the welding torch, achieving vertical lifting, horizontal extension and retraction, and lateral oscillation. It typically employs a precision transmission system using a servo motor and ball screw.
- Positioner/Rotating Head: Responsible for clamping the workpiece (such as pipes or valves) and rotating it precisely at a set speed. It usually includes a high-precision chuck and is driven by a servo motor.
2.Welding Power Supply and Process System: This is the core of the equipment, providing high-quality welding energy and filler material.
- TIG Welding Power Supply: Typically uses a pulsed or hot-wire dedicated power supply to ensure arc stability.
- Automatic Wire Feeding Mechanism: Precisely controls the wire feed speed and direction to adapt to different welding positions.
- Deep Hole/Internal Hole Welding Torch: A specially designed slender welding torch that can penetrate deep into the workpiece; partially flexible to adapt to the inner wall of an elbow.
- Circulating Water Cooling System: Used to cool the welding torch and high-power welding power supply, ensuring stable operation of the equipment over extended periods.
3.Control System and Sensors: These are the "brain" and "eyes" of the equipment, ensuring the precision and reliability of the welding process.
- Digital Control System (PLC): The core control unit, typically equipped with a touchscreen human-machine interface for parameter presetting, storage, and retrieval.


4.Renderings

IV.Vedio for your reference
Welcome to watch more videos on our YouTube channel: https://www.youtube.com/@HAOYUWelding
Automatic inner hole cladding machine:
Automatic TIG internal hole overlay machine
V.Package
1.Normally we will use fumigation plywood case for packaging; for some big machine, we can use steel pallet and plastic filme cover.All machines are paint with anti rust paint or oil before leaving factory.
2.Package can be as customers' requirement

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