Automatic TIG Internal Bore Cladding/Overlay Machine
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Automatic TIG Internal Bore Cladding/Overlay Machine

Automatic TIG Internal Bore Cladding/Overlay Machine

Automatic TIG Internal Bore Cladding/Overlay Machine I.Overview Our TIG internal bore welding machine is a highly automated welding device designed specifically for the inner walls of various pipe fittings, valves, and pump bodies. This system integrates advanced TIG technology, enabling the...

Description

 

Automatic TIG Internal Bore Cladding/Overlay Machine

 

I.Overview

 

 

Our TIG internal bore welding machine is a highly automated welding device designed specifically for the inner walls of various pipe fittings, valves, and pump bodies. This system integrates advanced TIG technology, enabling the deposition of a high-performance alloy material onto the inner surface of the substrate, significantly improving the workpiece's wear resistance, corrosion resistance, and high-temperature resistance.

 

II.Technical parameter

 

 

Taking horizontal internal pipe cladding machine as an example.

 

Applicable welding length

Max 1000mm

Applicable welding diameter

50.8-300mm

Pipe type

Hollow

Rotation speed

0.2-2r.p.m

Motor power

0.75KW

Welding torch lifting range

According to the max diameter of workpiece

Diameter of wire

1.2mm-2.4mm

Machine working voltage

380V 3phase 50hz for welding power
220V single phase for main machine

Welding power source

OTC EP400

Machine working voltage

220V single phase 50hz for machine
380v 3phase 50hz for welding power source

 

III.Main structure

 

 

1. Mechanical Motion System: This is the skeleton of the equipment, responsible for precisely controlling the movement of the workpiece and welding torch.

  • Welding Manipulator/Platform: Used to mount and precisely move the welding torch, achieving vertical lifting, horizontal extension and retraction, and lateral oscillation. It typically employs a precision transmission system using a servo motor and ball screw.
  • Positioner/Rotating Head: Responsible for clamping the workpiece (such as pipes or valves) and rotating it precisely at a set speed. It usually includes a high-precision chuck and is driven by a servo motor.

 

2.Welding Power Supply and Process System: This is the core of the equipment, providing high-quality welding energy and filler material.

  • TIG Welding Power Supply: Typically uses a pulsed or hot-wire dedicated power supply to ensure arc stability.
  • Automatic Wire Feeding Mechanism: Precisely controls the wire feed speed and direction to adapt to different welding positions.
  • Deep Hole/Internal Hole Welding Torch: A specially designed slender welding torch that can penetrate deep into the workpiece; partially flexible to adapt to the inner wall of an elbow.
  • Circulating Water Cooling System: Used to cool the welding torch and high-power welding power supply, ensuring stable operation of the equipment over extended periods.

 

3.Control System and Sensors: These are the "brain" and "eyes" of the equipment, ensuring the precision and reliability of the welding process.

  • Digital Control System (PLC): The core control unit, typically equipped with a touchscreen human-machine interface for parameter presetting, storage, and retrieval.
product-1200-1200
product-1200-1200

4.Renderings

product-1200-1200

 

IV.Vedio for your reference

 

 

Welcome to watch more videos on our YouTube channel: https://www.youtube.com/@HAOYUWelding

Automatic inner hole cladding machine:

 

Automatic TIG internal hole overlay machine

 

V.Package

 

 

1.Normally we will use fumigation plywood case for packaging; for some big machine, we can use steel pallet and plastic filme cover.All machines are paint with anti rust paint or oil before leaving factory.
2.Package can be as customers' requirement

product-596-596

 

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