Ring-Straight Integrated Automatic Welding Machine
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Ring-Straight Integrated Automatic Welding Machine

Ring-Straight Integrated Automatic Welding Machine

Multi-functional: It can perform both circumferential and straight seam welding, improving equipment utilization and saving factory space. Dual-gun high efficiency: For symmetrical workpieces, simultaneous welding with two guns can be achieved, nearly doubling the efficiency compared to single-gun welding. It also ensures uniform heating on both sides and minimizes thermal deformation.

Description

 

Ring-Straight Integrated Automatic Welding Machine

 

I. Ring-Straight Integrated Automatic Welding Machine Main features  

 

 

  • Multi-functional: Capable of both circumferential and straight seam welding, improving equipment utilization and saving factory space.
  • Dual-gun high efficiency: For symmetrical workpieces (such as the end caps of an air reservoir), simultaneous welding with two guns is possible, nearly doubling the efficiency compared to a single gun. It also ensures uniform heating on both sides and minimizes thermal deformation.
  • High precision and stability: The base undergoes stress relief through heat treatment, and combined with linear guides and a precision fine-tuning mechanism, results in aesthetically pleasing weld formations.
  • Intelligent operation: Highly automated PLC control completes the entire process automatically from "workpiece clamping → welding gun positioning → arc ignition → flameout and reset," reducing reliance on highly skilled welders.
  • Wide applicability: Infinitely adjustable welding speed; various welding processes can be customized to meet different welding needs; suitable for various materials such as carbon steel, stainless steel, aluminum, and aluminum alloys.

 

II. Ring-Straight Integrated Automatic Welding Machine Paramaters

 

 

Control power supply Single-phase 220V 50Hz
Welding power supply Three-phase 380V 50Hz
Welding speed 0.1~2 rpm (circumferential seam) / 1~1500 mm/min (straight seam)
Applicable wire diameter 0.8mm ~1.6mm
Welding torch fine-tuning range Approximately 60mm in both the Y and Z directions.
Gas source pressure 0.4 ~ 0.6 MPa
Maximum diameter of workpiece According to customization

 

III. Ring-Straight Integrated Automatic Welding Machine Structures

 

product-5712-4284

 

1.This structure uses a servo motor to drive a reducer, causing the rollers on the material support to rotate actively, thereby driving the workpiece to achieve precise and adjustable speed rotation. Its core functions include: integrated support and drive, enabling automatic workpiece rotation during circumferential and straight seam welding, ensuring a stable welding trajectory and uniform speed. 

 

 

product-5712-4284product-5712-4284

 

2.This welding machine adopts a dual-rail independent drive design, with a welding torch mounted on each of the two linear guide rails, and its movement precisely controlled by a servo motor. Through servo drive, the two welding torches can move independently or collaboratively along the guide rails, accurately reaching the welding position, flexibly switching between and performing straight seam and circumferential seam welding operations, realizing a highly flexible and high-precision automated welding process 

 

product-5712-4284product-5712-4284

3.This welding machine integrates a high-definition miniature camera at the welding torch location, capable of capturing clear images of weld formation and molten pool status in real time. The video signal is transmitted to a monitor via cable. Operators can remotely monitor the stability of the welding process without close observation, promptly identifying defects such as undercut and weld misalignment, and making adjustments accordingly. 

 

product-5712-4284

 

4.The independent and movable control panel allows operators to flexibly adjust its position according to workstation requirements. The panel integrates the core control functions for dual-gun circumferential and straight seam welding. Through a clear button or touch interface, welding speed, current, voltage, and oscillation parameters can be set separately, and one-button switching between circumferential and straight welding modes is supported.

product-5712-4284

 

IV. Vedio for your reference 

 


Ring -Straight Seam Welding Machine

 

V. Package 

 

 

1.Normally we will use fumigation plywood case for packaging; for some big machine, we can use steel pallet and plastic filme cover.All machines are paint with anti rust paint or oil before leaving factory.
2.Package can be as customers' requirement.

product-596-596

 

 

 

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