Laser Tracking Spiral Seam Welding Machine

 

When a spiral welding machine is equipped with a laser tracking system, a high-precision laser sensor scans the weld bevel profile in real time, feeding back positional deviation data to the controller to automatically adjust the welding torch posture and trajectory. This technology can compensate for workpiece thermal deformation or clamping errors without manual intervention, significantly improving weld formation quality and consistency.

 

This spiral welding equipment is widely used for welding cylindrical components, pipes, pressure vessels, tanks, and other metal products that require continuous spiral seam welding.

 

 

Adapt to workpiece size
Length	1000-10000mm
Fin diameters	200-500mm
Workpiece shaft	70-273mm
Welding torch fine adjustment amount
Upward adjustment volume	50mm
Left and right adjustment amount	50mm
Inclination	25°~60°
Compressed air	0.4-0.6MPA
Grid voltage	3 phase 380V士15%

 

 

• Laser Tracking 

The laser tracking system is equipped with a pneumatic telescopic rod, enabling it to closely monitor the workpiece surface in real time. During operation, it works in conjunction with the welding torch above, accurately identifying the workpiece's seam location and automatically correcting the trajectory to effectively address issues caused by workpiece dimensional deviations or assembly errors.

• Dual welding gun actuator

Mounted on a transverse guide rail, it employs an external pipeline and cable chain design to achieve simultaneous welding at two stations, while simultaneously processing the weld seams on both sides of the lower spiral blades. The mechanism uses a vertical slide table to adjust the welding torch's height, accommodating workpieces of different diameters or wall thicknesses. The overall structure is compact and flexible.

 

• Tail Seat

The movable tailstock is pneumatically driven to move along the guide rail to accommodate workpieces of different lengths. Adjustable bolts and a locking mechanism allow for quick adaptation to blade blanks of different diameters, ensuring concentricity and clamping reliability during welding rotation.

 

• Center bracket

The tailstock slide is equipped with a central positioning bracket, which is controlled by a screw jack to allow for vertical adjustment to meet the welding requirements of workpieces of different diameters.

• More details

 

 

Automatic Spiral Fins Welding Machine | High Precision Spiral Fin Tube Welding Equipment

 

 

Improved Welding Accuracy

The laser tracking system compensates for welding deviations automatically, reducing the influence of workpiece tolerance and improving overall welding precision.

Increased Production Efficiency

Compared with traditional manual welding methods, automatic spiral welding equipment provides faster welding speed, stable production cycles, and reduced labor requirements.

Enhanced Welding Quality

Continuous monitoring and automatic adjustment help achieve uniform weld seams with better appearance and structural reliability.

Reduced Operator Dependence

The intelligent welding process simplifies operation and reduces the need for highly skilled welding personnel, making production more standardized and efficient.

 

 

Q1: What is a laser tracking spiral welding machine?
A: A laser tracking spiral welding machine is an automated welding system equipped with laser seam tracking technology, which detects and follows the welding path automatically to improve welding accuracy and consistency.

Q2: What materials can be welded by this equipment?
A: The machine can be used for welding various metal materials, including carbon steel, stainless steel, and aluminum alloys, depending on the selected welding process.

Q3: What are the advantages of laser seam tracking technology?
A: Laser tracking technology helps compensate for welding deviations, maintain stable torch positioning, and improve welding quality during automatic operation.

Q4: Can the welding parameters be customized?
A: Yes. Welding speed, welding current, wire feeding parameters, and other settings can be adjusted according to different workpieces and production requirements.

 

 

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