
Robotic Laser Cladding Machine
Robotic laser cladding welding machine is an advanced welding equipment that combines industrial robots and laser cladding technology, mainly used for repairing, strengthening or additive manufacturing of metal surfaces.
Description
Product Introduction
Robotic laser cladding welding machine is an advanced welding equipment that combines industrial robots and laser cladding technology, mainly used for repairing, strengthening or additive manufacturing of metal surfaces.And it is is used for cladding and surfacing processing. The equipment includes bed, rotating spindle, head, tailstock jacking, workpiece support frame, front, rear, upper and lower shafts of welding gun, walking mechanism of welding gun, machine tool shell, operation box and other accessories.
Work cycle steps
To begin, open the protective door of the equipment and position the workpiece onto the support frame. Securely hold the workpiece using the chuck of the main spindle, then align and press it firmly between the tailstock center and the spindle center. Tighten the chuck to ensure stability, close the protective door, and press the start button. The laser head, mounted on the movable blocks of the upper and lower Z-axis, moves into position through CNC-controlled Y-axis adjustment. As the Z-axis descends to the optimal cladding height, the spindle servo rotates the workpiece while the laser head travels along the X-axis, depositing material in a precise spiral pattern to form a uniform cladding layer on the workpiece surface.
Technical Parameter
|
Rotating Speed |
0-30 r.p.m Stepless Adjustment |
|
Workpiece Length |
300-3000 mm |
|
Work Piece Diameter |
40-500 mm |
|
3 jar chuck |
Φ500mm |
|
Rotate spindle center to ground height |
900mm |
|
Concentricity of main shaft and tailstock |
< 0.08mm |
|
Circular runout of rotating workpiece |
< 0.12mm/m |
|
Spindle servo motor |
6.0kw |
Electric system
The host machine adopts Japanese Omron cpm2ah-30cdr PLC as the control core to control the execution of welding procedures. The system has good stability, simple structure and easy maintenance. The motor is Dongyuan servo motor, the electrical plug-in element is Schneider, the welding length is detected by rotary encoder closed-loop, and the position detection, such as gun position, is detected by imported contactless switch.
l integrated control panel box. It is required that the control buttons, touch screen and welding specification control are centralized on one panel, which is convenient to use and operate.
With "adjust / Auto" function:
The "adjustment" status can adjust the start and stop of equipment, the telescopic action of Pneumatic Tailstock and pneumatic bracket, and the coordination between program actions.
The "automatic" state can realize the automatic control of automatic welding processes such as automatic arc striking of welding power supply, automatic start of welding host, ejection of Pneumatic Tailstock and pneumatic bracket, automatic arc starting and extinguishing of welding power supply, automatic stop of welding host, automatic return of Pneumatic Tailstock and pneumatic bracket to their original position, etc.
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Reference Vedio
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