Automatic MAG Cylinder Narrow Gap Welding Machine

Automatic MAG Cylinder Narrow Gap Welding Machine

I.Main features

• Equipped with a servo motor or precision servo system, the welding gun achieves precise centering and oscillation within deep, narrow grooves.
• The integrated automation system features automatic weld seam tracking and real-time parameter adjustment, reducing reliance on operator skill and effectively ensuring consistent and stable product quality.
• Narrow-gap welding concentrates and minimizes heat input, reducing the heat-affected zone and overall heat input during welding, thereby effectively controlling workpiece deformation and residual stress.

II.Technical parameter 

PS:Parameters can be changed, and we will develop a suitable welding plan based on customer requirements.

III.Detail images

1. The support :Its core function is to accurately and stably support and position the cylinder barrel to be welded, ensuring that it maintains the correct relative position with the welding gun, thereby ensuring the stability of the welding process and the quality of the weld formation.

2.The wire feeder:The welding wire is continuously fed into the bottom of a narrow and deep groove at a constant, steady, and precise speed. The motor drives the wire feed roll to clamp and push the welding wire, ensuring a stable arc length and uniform deposited metal during welding, thus ensuring high-quality, efficient, and defect-free welding in deep and narrow grooves.

3.The welding torch: By swinging the conductive tip or the welding wire, the arc can be swung left and right. During the welding process, the penetration depth on both sides of the groove can be controlled, thereby improving the welding quality.

4.The pneumatic tailstock:It uses a pneumatic system to provide stable and adjustable clamping force, ensuring that the cylinder barrel or other long cylindrical workpiece remains precisely aligned and fixed during welding, reducing deformation and offset, thereby ensuring high-precision and high-quality formation in narrow gap welding. High-quality, efficient and defect-free welding.

5.The controlled system:PLC + Human-Machine Interface (HMI): This is the brain of the entire machine. Through the touch screen, the operator can set all parameters (welding current, voltage, speed, oscillation parameters, number of passes, etc.) and monitor the welding process in real time.

6.Effect pictures display

IV.Vedio for your reference

Automatic MAG Cylinder Narrow Gap Welding Machine

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