NZC-HAT2500 Scaffolding Ledger Automatic Welding Machine
Automatically Weld the circular seam on the joint between the ledger and scaffold pipe Welding process will be continual and steady. Machine will stop when the welding is finished.
Description
Overview of Machine
1.Automatically Weld the circular seam on the joint between the ledger and scaffold pipe Welding process will be continual and steady. Machine will stop when the welding is finished.
2.MAG welding method with push type wire feeder
3. Equipped with 2 sets welding torch ,can weld double circle seam of each end of scaffold pipe at the same time,or work separate as need .Machine can work continuously for 24-hour
4.During the welding ,welding torch is fixed, while the work-piece is rotate
5.Adopt Japan OMRON PLC, the welding torch walk speed is adjusted by inverter, stepless adjustment, improve the reliability.,Users can program by themselves as need.
6.The welding mode and specification can be preset, saved and recalled via touch screen. it is convenient to modify parameter and switch the status. Welding length, arc igniting, arc ending time.
7.Welding process will be continual and steady. With uniform and smooth welding appearance.
8.Welding process :
Before start the welding the process ,adjust the welding torch mechanism to reach the welding position 8.1 Fix the ledger on the two set chuck ,fix the scaffold pipe end with two ledger
8.2 Supplying shielding gas automatically and welding torch arrive the welding position automatically
8.3 Welding torch Finish the welding as program automatically
8.4 Tail stock move to right and Release the scaffold
8.5 Unload the scaffold manually
8.6 then start from the first step
Machine Configuration
The Machine is composed of main frame, Rotating head stock , pneumatic tailstock mechanism, supporting mechanism, welding torch feeding and adjustment mechanism, electric control system, pneumatic system and welding power source.
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Technique Parameters
No. | Item | Specification |
1 | Scaffold Pipe diameter &length | Diameter Range:48.3 mm , |
2 | Ledger dimension | Width :50~62mm,length:90~102mm |
3 | Material of Scaffold pipe and ledger | Carbon steel |
4 | Welding speed | 450-600mm/min |
5 | Output rated current | 60-350A, at 60% |
6 | Air pressure | 0.6MPA |
7 | Output voltage | 14-40V |
8 | Rotation speed | 0.1-10rpm |
9 | Motor power | 0.75KW |
10 | Air pressure | 0.4-0.6MPA |
11 | Chuck Rotation degree | 360° |
12 | Welding power source | China AOTAI NBC-350 |
13 | Machine working voltage | 380v 3phase 50hz for welding power source |
Configuration list
| No. | Name and Model | Quantity |
1 | Automatic welding machine body | 1 set |
2 | Aotai NBC-350 welding power source(can use other brand welding source as required) | 2 sets |
3 | Aotai Push type wire feeder | 2 sets |
4 | Rotary head stock with chuck | 1set |
5 | Tail stock with fixture | 2 set |
6 | Cable and connector | 1set |
7 | Welding Torch Feeding and Adjusting Mechanism | 2 sets |
8 | Machine operation control program | 1set |
9 | Welding torch（air cooling type） | 2 sets |
10 | Electrical cabinet with Japan OMRON PLC | 1set |
11 | Operation panel with MCGS Torch screen | 1 set |
12 | Workpiece support brackets | 2 sets |
13 | Pneumatic System | 1 set |
14 | Synchronous axis system | 1 set |
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