High Quality Cylinder End Cap Circular Seam Welding Machine
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High Quality Cylinder End Cap Circular Seam Welding Machine

High Quality Cylinder End Cap Circular Seam Welding Machine

This equipment is used for welding the annular butt weld or fillet weld between the cylinder body and the end cover, flange and other parts.

Description

High Quality Cylinder End Cap Circular Seam Welding Machine

product-530-285

I.Description

Mainly used in welding hydraulic cylinder circular seam automatically, also can do multi-layer welding automatically. To guarantee the welding specification is even and uniform, welding seam has good and uniform appearance. It is convenient and reliable to use and the welding quality meets to the requirement.

 

II.Technical Parameter

High Quality Cylinder End Cap Circular Seam Welding Machine Parameter

Rotary axis rotation speed

0.2-10R/MIN  stepless adjustment

Welding current

50-500A, 100% duty cycle

Air compressor

0.4~0.6MPA

Working voltage

380V 3phases 50hz for welding power

220V single phase 50hz for main machine

 

III.Main Feature

  • MAG air-cooled welding torch is fixed while workpiece is rotating, welding position is horizontal.
  • Adopt welded machine body, welding torch and pneumatic tail-stock can be adjusted longitudinally, it can be locked after adjustment.
  • Workpiece is positioned by special fixture and pressed by pneumatic thimble. Rotating synchronously. Loading and unloading bracket are mounted under the workpiece.
  • Japan OMRON PLC controls the whole machine operation. Workpiece rotation speed is adjusted by inverter, stepless adjustment, to improve the reliability.

 

IV.Equipment Structure

1.Rotary chuck

The chuck is controlled by a servo motor and rotated forward or reversed by a PLC. This allows for precise control of the rotation speed, achieving uniform rotation and ensuring uniform welds. At the same time, the welding current, wire feed speed, and chuck rotation are linked and coordinated by the control system to avoid welding defects.

product-750-260

2.Welding Torch 

The welding torch is swinging  forward-backward driven by air cylinder.

                          product-402-428

3.Oscillating mechanism

The swing mechanism of the cylinder girth welder is a key component in the welding process. It is mainly used to control the lateral swing of the welding gun to expand the deposition width and improve the weld formation. It is especially suitable for thick plate welding or filling and covering large groove girth seams.

product-750-260

4.Wire feeder

The wire feeder of the cylinder welding machine is one of the core components of the welding system. It is mainly responsible for delivering the welding wire to the welding gun stably and accurately to ensure the continuity of the welding process and the quality of the weld.

                               product-459-299

5.Welding Power Source

Japan OTC EP500 (rated output current is 500A) welding power source can achieve high quality welding . 1 set power source will go with your machine.

                              product-330-351

 

V.Detail iamges

product-520-390 product-520-390

 

product-520-390product-380-507

 

VI.Vedio for your reference

 

High Quality Cylinder End Cap Circular Seam Welding Machine

 

 

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