Automatic Hydraulic Cylinder Ring Seam Welding Machine
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Automatic Hydraulic Cylinder Ring Seam Welding Machine

Automatic Hydraulic Cylinder Ring Seam Welding Machine

The hydraulic cylinder welding machine is used for welding horizontal circular seams of hydraulic cylinders. Muti-layer circular seam welding can be finished by one time of jig, with high efficiency and automation.

Description

Automatic Hydraulic Cylinder Ring Seam Welding Machine

product-681-289

I.Welding Requirement 

  • welding single-end of end caps/plugs or cylinder bottom or piston rod
  • Mainly used in welding hydraulic cylinder circular seam automatically, also can do multi-layer welding automatically. To guarantee the welding specification is even and uniform, welding seam has good and uniform appearance. It is convenient and reliable to use and the welding quality meets to the requirement.

 

II.Technical Parameter

Rotary axis rotation speed

0.2-10R/MIN stepless adjustment

Welding current

50-500A, 100% duty cycle

Welding Torch Adjustment

lifting distance: 100mm

left-right distance: 100mm

tilting angle: 25°~ 60°

Air compressor

0.4~0.6MPA

Working voltage

380V 3phases 50hz for welding power

220V single phase 50hz for main machine

 

III.Main features

  • Adopt welded machine body, welding torch and pneumatic tail-stock can be adjusted longitudinally, it can be locked after adjustment.
  • Workpiece is positioned by special fixture and pressed by pneumatic thimble. Rotating synchronously. Loading and unloading bracket are mounted under the workpiece.
  • Japan OMRON PLC controls the whole machine operation. Workpiece rotation speed is adjusted by inverter, stepless adjustment, to improve the reliability.
  • Japan OTC welding power source which has good performance of arc igniting, arc stabilizing and arc ending, to ensure that the welding seam is even and uniform.

 

IV.Detail images

  • The motor drives the chuck to rotate, so that the weld seam of the workpiece is always in the most ideal welding position, thus realizing automatic welding.

product-500-375

  • Oscillating mechanism is composed of stepper motor, ball screw and linear rail, etc. It adopts closed type structure, shielding the process from dust and spatters. Torch oscillating frequency, oscillating scope, oscillating time, lifting distance, lifting numbers can be controlled by CNC system.

product-520-390

  • It is guided by the guide rails, using ball screw manual adjustment mechanism to adjust up and down and locked. Universal ball supports the workpiece, to adapt to the workpiece adjustment in axial and circumferential direction, convenient to use. 

product-520-390

  • The equipment is equipped with a slag remover, which can automatically remove residual slag and spatter around the weld after welding is completed, making the weld uniform and more beautiful.

product-520-390

  • Pneumatic tail stock can be adjusted to meet the requirements of various welding. The workpiece is pneumatically pressed by thimble, and rotates with thimble.

product-520-390

V.Vedio for your reference

Automatic Hydraulic Cylinder Ring Seam Welding Machine

 

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