Track Link Roller CNC Welding Equipment
The equipment adopts robotic automatic welding technology, which is specially used for the welding of track rollers and carrier rollers of excavators, bulldozers and other construction machinery. Through the intelligent control system, high-precision and high-strength welding are realized, and the production efficiency and weld quality are greatly improved.
Description
Oveview
Idler automatic welding machine is a kind of high-efficiency automatic equipment designed for the welding of idler (Track Roller) of construction machinery (such as excavators, bulldozers, crawler cranes, etc.), using robot or special machine welding system to ensure high-strength, high-precision welding quality, suitable for mass production and maintenance fields.
Main Features
✔ Double-station/multi-station design - alternate operation, welding and loading and unloading are carried out simultaneously, and the production efficiency is increased by more than 50%.
✔ 6-axis welding robot - flexible welding, adapting to the complex weld trajectory of different types of wheel bodies
✔ Intelligent seam tracking system - laser sensing real-time correction to ensure accurate welding position
✔ Multi-process compatible – support multiple welding processes such as MAG/MIG, submerged arc welding (SAW), etc
✔ Heavy-duty positioners – up to 5 tonnes and equipped with self-centering fixtures for precise positioning of large workpieces
Technical Parameter
|
Spindle Speed |
1-8r.p.m, stepless speed |
|
Motor power |
0.75KW |
|
Compressed air |
0.4-0.6MPa |
|
The adjusting capacity of welding torch |
|
|
Elevating travel |
100mm |
|
X-axis travelling |
100mm |
|
Angle |
25°～ 60° |
|
Welding Capacity |
|
|
Welding voltage |
15-36V, stepless speed |
|
Welding current |
50-500A,60% of it for loading. |
|
Welding wire diameter |
Φ0.8--Φ1.6MM |
|
C02 Consumption |
15L/MIN |
|
Electricity voltage |
3 phrase 380V±15% |
|
Welding Length Adjusting Range |
device for setting different level for it, precision is 1/900 circumference. |
|
Welding Torch Feeding |
100MM |
|
Capacity |
1 piece/2 minutes |
|
Welding Torch Amplitude |
0～60mm |
|
Welding Torch Amplitude Frequency |
0～20 times/minute |
|
Staying time of welding torch at both sides |
0～10 seconds |
|
Staying time of welding torch in the middle |
0～10 seconds |
|
The quantity for increasing welding torch height every level |
0～10mm |
|
The automatic height improving level |
Level 0～ 6 |
|
Work-piece length |
100-400MM |
|
Work-piece diameter |
10 0-320MM |
|
The biggest weight |
MAX 100KG |
|
Loading structure length |
1500MM |
|
loading structure width |
500MM |
|
Unloading structure length |
1500MM |
|
Unloading structure width |
500MM |
Typical Applications
▶ Construction machinery idler circumferential seam welding
▶ Automatic welding of roller spokes
▶ Mining machinery roller group repair welding
Technological advantages
▷ Welding pass rate≥ 99.5%
▷ 24 hours continuous production
▷ 70% reduction in labor costs
Details Images
Reference Vedio
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