Haoyu Automatic Track Idler Welding Machine With CNC System
A Track Idler Welding Machine is specialized equipment designed for welding track idlers (or idler rollers), which are critical components in conveyor systems, mining machinery, and heavy-duty tracked vehicles.
Description
Design Task
- Complete automatic repair of the idler and roller.
- The coaxiality is ensured. Welding seam is uniform and beautiful.
- The depth of fusion and width of fusion meet the requirements. It is convenient to clamp workpiece.
- Submerged arc welding.
- Clamp the workpiece once, machine will complete the entire 4 welding surfaces automatically.
Key Features
✔ Automated Welding – Ensures consistent weld quality with minimal human intervention.
✔ Adjustable Fixtures – Accommodates different idler sizes and designs.
✔ High-Speed Welding – Uses MIG, TIG, or submerged arc welding (SAW) for efficiency.
✔ Durable Construction – Handles thick steel plates and high-stress applications.
✔ Precision Alignment – Ensures proper roller alignment for smooth operation.
Technical Parameters
|
Applicable diameter |
500mm-1300mm |
|
Rotation speed |
0.1-1rpm |
|
Motor power |
0.75KW |
|
Welding torch moving range in left-right direction |
200mm |
|
Welding current |
50A-600A, 60% duty cycle rate |
|
Diameter of solid wire |
3.2mm |
|
Welding power source |
Japan OTC XD-600 (600A) |
|
Machine working voltage |
380v 3phase 50hz |
Applications:
- Mining & Construction Equipment – Repair and fabrication of excavator/crawler idlers.
- Conveyor Systems – Manufacturing and maintenance of conveyor rollers.
- Agriculture & Heavy Machinery – Track roller welding for tractors and harvesters.
Details Images
Reference Vedio
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